PackBot 525

Unmanned Ground System – UGS

Man-Transportable, Multi-Mission Robot

PackBot 525 is the newest iteration of the legendary, field-tested PackBot robot. PackBot 525 upgrades include state-of-the-art HD cameras, improved illumination, optional in-situ charging, the addition of a laser range finder, enhanced accessory ports, and more attachment points for add-on accessories. More capably than ever, PackBot 525 performs bomb disposal, surveillance and reconnaissance, CBRN detection and HazMat handling operations. The robot still lifts up to 44 lb (20 kg) and stows neatly in a vehicle, even fitting in a car’s trunk.

PackBot 525 – Datasheet

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Upgrade: Cameras, Illumination, and Laser Range Finder

HD cameras and improved illumination offer a clearer picture in all environments. New laser range finder displays range to target.

Upgrade: Optional In-Situ Charging

Keep batteries fully charged and monitor charge status while keeping batteries in the robot.

Upgrade: Accessory Port Enhancements

Improvements to the digital architecture make integration and placement of sensors and payloads easier than ever.

PackBot 525 Specifications

Weight – (no batteries)	57.9 lb (26.3 kg)
Runtime & Charging	Up to 4 hrs with two (2) BB-2590 batteries Up to 8 hrs with four (4) BB-2590 batteries Optional in-situ charging available
Mobility – Speed	Up to 5.8 mph (9.3 km/h)
Mobility – Agility	Zero radius turn
Mobility – Slopes	Up to 43° (ascend, descend) Up to 40° Lateral
Mobility – Stair Climbing	40° [rise 8.5” (21.6 cm), run 10” (25.4 cm)
Manipulator Lift	44 lb (20 kg) close-in 11 lb (5 kg) at max extension of 73.5” (187 cm)
Awareness	Three (3) HD cameras Two-way audio Laser range finder
Compatible	Connects to the Wave Relay® MANET, to form a robust network in which robots, operators, and observers seamlessly operate together.
Expansion	Multiple payloads ports support disruptors, HazMat/CBRN sensors and other accessories
Controller	The uPoint® Multi-Robot Control System features a tablet with touchscreen control. Optional hand-controller(s) available.
Export Regulations	EAR

DOCUMENTS

PackBot 525 – Datasheet

FREQUENTLY ASKED QUESTIONS

What is the PackBot 525?

The PackBot 525 is the latest iteration in the battle-proven PackBot series of man-transportable unmanned ground vehicles (UGVs). It’s designed for multi-mission applications including explosive ordnance disposal (EOD), surveillance, reconnaissance, CBRN/HazMat detection, and more.

What are its key upgrades over previous models?

It features HD cameras, improved illumination, a laser range finder, optional in-situ battery charging, enhanced accessory ports, and more mounting points for add-ons.

How quickly can it be deployed and how portable is it?

The PackBot 525 can be deployed in under 2 minutes, is man-transportable, and can be stowed in a car trunk.

What is its weight and physical size?

Weight (without batteries): approximately 26.3 kg (57.9 lb)
Example dimensions: length ~89 cm (with flippers extended), width ~52.1 cm, height ~17.8 cm

What is its runtime and charging capability?

Runtime: up to 4 hours with two BB‑2590 batteries, or up to 8 hours with four.
Supports in-situ charging, allowing batteries to charge without removal from the robot.

How fast is it and what kind of terrain can it handle?

Top speed: 5.8 mph (9.3 km/h)
Mobility: zero-radius turning, slopes up to 43° (ascend/descend), lateral inclines up to 40°, and stair climbing capability (rise ~21.6 cm, run ~25.4 cm).

What can its manipulator arm lift?

Capable of lifting 44 lb (20 kg) close-in, and 11 lb (5 kg) at full extension (~187 cm reach).

What sensors, cameras, and payload support does it offer?

Equipped with three HD color cameras plus enhanced LED and IR illumination, and a laser range finder.
Multiple accessory ports support disruptors, HazMat/CBRN sensors, thermal cameras, and more.

How is it controlled?

Operated using the uPoint® Multi‑Robot Control System—a tablet-based controller (optionally with gamepad). It communicates over the MPU5 radio via Wave Relay® MANET for reliable connectivity and coordination.

Who is using it and is it in active service?

In June 2022, Teledyne FLIR announced the delivery of 127 PackBot 525 UGVs to the German Army, with final shipments scheduled by July. PackBots have seen global deployment in 57 countries and have been key in disabling over 70,000 IEDs.